Each case study documents one monitored asset at a customer site: the fault the sensors caught, the action the team took and the downtime it avoided. Browse them by industry.
Vibration trending caught a compressor coupling misalignment in a frozen food plant two weeks before failure - protecting 26 tonnes of product and $25,000-$35,000.
Read the case studyVibration monitoring on a bakery kneader traced an anomaly to loose motor hold-down bolts, not the gearbox - corrected in minutes, no trial-and-error, no failure.
Read the case studyRising axial acceleration flagged a dough mixer bearing before any noise or heat; the motor was replaced in planned weekend downtime, saving $15,000-$20,000.
Read the case studyWireless vibration sensors flagged imbalance and bearing wear on a bakery roaster fan four weeks before failure - replaced in scheduled downtime, about $8,300 protected.
Read the case studyVibration monitoring on a sawmill cutoff saw traced repeat bearing failures to over-lubrication, not under - vibration down 52%, $11,416 verified cost avoidance.
Read the case studyAI LubeMatrix™ condition-based lubrication on pulp and paper chip conveyor bearings: ultrasound-triggered greasing, bearing life up 30-50%, zero failures, $20,000+ a year saved.
Read the case studyPredictive maintenance at a pulp and paper mill caught four wet-end bearing faults on couch and press rolls early enough for planned washdowns - about $30,000 saved per event.
Read the case studyUltrasound caught belt over-tension on a gold mine agitator days after a gearbox service - a three-week tank sand-out prevented, about $70,000 in cost avoidance.
Read the case studyVibration trending caught a developing bucket elevator chain failure at a cement plant; the repair ran in planned downtime, avoiding $92,920 in downtime and damage.
Read the case studyVibration trending caught dried-grease bearing wear on a packaging trim fan weeks early; bearings replaced in planned downtime, avoiding a 10-hour outage and $184,000-$189,000.
Read the case studyAI LubeMatrix™ condition-based lubrication on five extruder motors: ultrasound found under-lubrication inspections missed, friction cut 57 dB to 50 dB, zero failures.
Read the case studyUltrasound-driven condition-based lubrication on five A-critical extruder motors: friction cut from 57 dB to 50 dB, zero failures, $120,000-$180,000 avoided.
Read the case studyWireless vibration sensors caught bearing fatigue on a newly installed HVAC supply fan weeks before failure - avoiding facility evacuation and $20,000-$25,000.
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