OEEMatrix™

Where Performance Stops Being
Measured and Starts Being
Managed.

OEEMatrix™ redefines how industries monitor and command Overall
Equipment Effectiveness.
Using high-speed photo eye or radar triggers, the system converts
simple on/off signals into live production intelligence counting
output, tracking flow, exposing bottlenecks, and delivering real-time
visibility into throughput and efficiency.
As a native intelligence layer within the AI Suite™ ecosystem,
OEEMatrix™ transforms OEE from a historical metric into a living,
predictive command system.
Operations no longer just see performance, they understand it,
anticipate it, and control it.

Our Purpose

To make productivity intelligent, proactive, and measurable, every second of every shift. OEEMatrix™ bridges production performance with operational decision-making, giving teams real-time clarity on output, drift, stoppages, and hidden capacity losses.It doesn’t just track efficiency, it commands it.

Precision at the Core

Signal-Level Clarity

High-speed photo eye or radar sensors send simple on/off pulses that reflect production flow in real time, clean, fast, and universally compatible.

AI-Driven Interpretation

As part of the AI Suite™ ecosystem, OEEMatrix™ transforms those pulses into counts, cycles, run states, stoppages, and production drift, giving users real, actionable intelligence.

Continuous Monitoring

Every part count, cycle, and flow pattern is captured without interruption.

Predictive Analytics

Drift, efficiency loss, and bottlenecks are detected as they begin, not after the shift ends.

Smart Alerts

When output deviates from expected performance, OEEMatrix™ alerts operators instantly.

Native Ecosystem Fit

As a built-in module of the AI Suite™, it aligns with CMMS, ERP, and PLC workflows inside the same unified intelligence architecture.

Edge + Cloud Architecture

Edge processing ensures immediate responsiveness; cloud sync provides enterprise-wide visibility.

Made in the USA

Engineered for precision, durability, and demanding industrial environments.

Built for Reliability

Real-Time Throughput Intelligence

Converts simple signals into meaningful production clarity.

Process-Wide Transparency

Operators see exactly when and where production slows, drifts, or stops.

Unified Performance Layer

OEEMatrix™ aligns operations, maintenance, and leadership under one shared version of the truth - the AI Suite™.

Adaptable Deployment

Works across discrete production, continuous-flow processes, and high-speed lines.

Enterprise Consistency

Standardizes OEE reporting across shifts, sites, and global operations.

How It Works

Capture

Photo eye or radar sensors send on/off signals with every product or cycle.

Analyze

The AI Suite™ converts signals into counts, cycles, rates, and efficiency metrics, exposing drift and micro-stops.

Correlate

Operators receive real-time notifications when output deviates from baseline.

Act

Teams adjust parameters, clear bottlenecks, or initiate maintenance.

Optimize

OEEMatrix™ learns from production patterns and refines efficiency baselines over time.

Engineered Differentiation - What Sets Us Apart

Software-Defined Intelligence

The sensor captures the signal, OEEMatrix™ (as part of the AI Suite™) does the interpretation, modeling, and insight generation.

Native Ecosystem Integration

OEEMatrix™ is a built-in performance module of the AI Suite™, aligning production data with the same intelligence architecture used across reliability, lubrication, and machine analytics.

Zero-Infrastructure Deployment

Sensors install in minutes, deployment is simple, scalable, and non-disruptive.

Operational Command

OEEMatrix™ elevates OEE from a lagging KPI into real-time operational control.

Benefits

Instant Visibility

Live counts, throughput, drift, and downtime at a glance.

Faster Response

Teams correct inefficiencies the moment they begin.

Operational Efficiency

Typical users see 8–12% OEE improvement within the first quarter.

Reduced Waste

Eliminates hidden capacity losses and undocumented slowdowns.

Scalable by Design

Deploy across one line or hundreds of production cells.

Rapid ROI

Sites often see measurable gains within 90 days.

Technical Specifications

Capability	Specification
Detection Range	0.15 – 6 m (photo eye or radar)
Accuracy	~960 parts/min (signal-based)
Sensor Network	Up to 40 sensors per controller; 3–5 km range
Power Source	2-year industrial battery or wired
Transmission	Wireless RF / Edge Cloud
Integration	Native to AI Suite™ ecosystem; CMMS, ERP, PLC
Compliance	U.S. Engineered / IP69K / CE Certified

Ideal Use Cases

Discrete Manufacturing

Packaging, assembly, component production.

Process Industries

Bottling, extrusion, continuous-flow lines.

Heavy Industry

Multi-stage industrial processes requiring real-time throughput data.

Multi-Site Enterprises

Unified, standardized OEE dashboards across global operations.

FAQ

Does OEEMatrix™ do more than counting?

Can OEEMatrix™ operate offline?

Does it integrate with MES or ERP?

Our Vision

A world where every production line self-optimizes, where uptime, output, and reliability operate in perfect harmony. OEEMatrix™ makes that vision measurable and in reach.

Measure. Optimize. Command.

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