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Steam Trap Monitoring

steam_trap_monitoring

Services

  • Identifying critical assets, and appropriate technology for
  • condition monitoring
  • Installation by experienced technician
  • Installation training and support
  • Database and User set-up (unlimited users)
  • Thresholding and Notification set-up (unlimited alerts)
  • Platform onboarding
  • Weekly or monthly reports and meetings
  • – Vibration analysis
  • Documented ROI & value creation
  • Dedicated support

Identifying Assets for Monitoring

  • Starting with a schematic, layout, or application pictures, we work with our client to identify the points to monitor
  • We advise the appropriate technology for condition monitoring and ideal monitoring strategy
Steam Traps:
  • Steam traps can be monitored using a variety of technologies, but we find the most effective results using Ultrasound.
Identifying

Wireless Ultrasound for Steam Trap Monitoring

“In steam systems that have not been maintained for 3 to 5 years, between 15% to 30% of the installed steam traps may have failed”
  • Stream live data: for real-time status
  • Quick check: instantly determine the status of any steam trap
  • Seamless deployment: returns trap condition from the 1st measurement
  • Notifications: via text or email, in real time, when an issue is detected
  • Easy to scale: up to 40 radio nodes to a single controller, 3–5km line of sight range
  • Line Powered Radio nodes can connect to up to 4 sensors
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Ultrasound Technology

Early Fault Detection - The First Line of Defense on the P-F Curve

Solution Benefits
  • Measures: Friction, Impacting and Turbulence (FIT)
  • Sensor: High-frequency resonant sensor, sound is very localized to the immediate area
  • Parameters: Measures high frequency, low energy signals in decibels per microvolt
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Starting Points

What we do
  • Installation by experienced technician
  • Installation training and support
  • Database and User set-up (unlimited users)
  • Thresholding and Notification set-up (unlimited alerts)
What you do
  • Attend installation to assist identifying assets
  • Receive On-site training for both hardware (sensors and control panel) and software (live dashboards, thresholding and notification set up)

Going Forward

What we do
  • Provide dedicated Customer Success support
  • A Customer Success Manager (CSM) will be assigned to your account
What you do
  • You can meet with your CSM weekly or monthly to receive a report of what is going on, and continue to develop the system
  • Adopt the system into your wide reliability program
  • Enhance your Culture of Reliability

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