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Real-Time Predictive
Maintenance in Action: How a Paperboard Plant Prevented
$30K in Downtime

A leading North American paperboard producer used wireless sensors + expert diagnostices to detect a bearing fault over 30 days before failure, and saved thousands in unplanned downtime.
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casestudy

What You’ll Learn

  • How real-time PdM flagged a fault traditional checks missed
  • What caused the alert, and how analysts confirmed it
  • The $30K mistake they didn’t make
  • Why this plant now prioritizes real-time condition monitoring

Assets Monitored

  • Couch roll (drive side bearing)
  • Wet end production line machinery
  • Seamless integration of PdM into existing maintenance strategies

Catch Problems Before They Stop You

This isn’t theory, it’s real ROI. In this short case study, you’ll see how Industrial Matrix helped a paperboard plant avoid a 6-hour shutdown by identifying a bearing fault early enough to plan for it, before it broke down.