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Detect Motor Failures
Weeks Before They Shut
Down Your Line
Ultravibe™ combines Ultrasound. Are. Vibramon,
and lemperature in a single IP69K sensor - giving your team
full P-Fcurv visibility without adding headcount or complexity.
29%
Downtime Reduction
$1.1M
Documented Savings
99.3%
Line Availability
The Challenge
Your Line Can't Afford Another
Unplanned Stop
In food and beverage manufacturing, a single motor failure triggers product loss,
sanitation resets, and missed shipments. Traditional vibration sensors catch failures
when it's already too late.
Blind Spots in Detection
Standard vibration sensors miss early-stage bearing degradation, lubrication breakdown, and micro-pitting - the failures that lead to catastrophic stops.
Reactive Costs Multiply
Emergency repairs cost 3-10x more than planned maintenance. Every unplanned stop compounds labor, parts, and lost production.
Manual Routes Don't Scale
Walk-around data collection can't cover every critical asset 24/7. You're always a step behind the failure curve.
Perishable Product at Risk
Downtime doesn't just stop production - it puts perishable inventory and food safety compliance at risk.
The Solution
One Sensor.
Full P-F Curve Coverage.
UltraVibe™ fuses four sensing modalities into a single ruggedized device - purpose-
built for harsh washdown environments in food and beverage plants.
Early Acoustic Detection
HFE processing detects lubrication breakdown and micro-pitting weeks before standard vibration sensors react.
IP69K Washdown Ready
316 Stainless Steel with molybdenum. Built for caustic washdowns, high-pressure sanitation, and -40°C to +105°C thermal cycling.
Auto-Baselining
No complex setup. The sensor learns your machine's normal state and sets warning/alarm thresholds automatically.
Drop-In Retrofit
Dual mounting interface fits existing accelerometer mounts. No re-drilling, no downtime to install.
Proven Results
Bakery Production Line -
Real Results
28%
Less Downtime
$940K
Savings
5 mo.
Payback
A leading commercial bakery deployed Industrial Matrix across high-speed production lines. The sensors identified bearing degradation, compressor misalignment, and roaster fan faults that traditional monitoring missed - preventing failures worth hundreds of thousands in lost production.
"Industrial Matrix has been a valued partner as we've launched our predictive maintenance program. Their technology is unmatched, and we've been extremely pleased with its performance."
Matt Colburn, Maintenance Manager, King's Hawaiian
See What UltraVibe™ Can Do for Your Plant
Tell us about your operation and we'll show you exactly which assets to monitor first - and the ROl you can expect.
Free asset assessment for your facility
Custom ROI projection based on your equipment
Live demo of the sensor + AI Suite™ platform
Typically 15-20 minutes
OR
Request Your Assessment
We respond within 1 business day